Quality cnc machining parts manufacturers: Our metal stamping production is from a wide spectrum of materials, which include cold-rolled steel, stainless steel, brass, aluminum, copper, iron etc., We manufacture high-quality parts and components for the agricultural, alternative energy, home appliance, automotive, engine components, heavy equipment, furniture, material handling, power transmission and railroad industries. We work with materials that range in thickness from 0.1mm up to 5.0mm , and die configurations that range from the simple to complex in design nature. These factors guide us to determine which punch press will be used for production from our numerous options. Press capacities range from 25-ton to 220-ton stamping machines. Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%. Read more info on lead frame suppliers.
Different materials may require different tool materials and coatings. For example, carbide tools are excellent for cutting hard metals, while high-speed steel tools might be suitable for softer materials. Matching the tool to the material and the specific machining task can enhance efficiency and part quality. Tool Path Optimization – Tool path planning is essential for reducing machining time and improving efficiency. Effective tool path strategies like climb milling, where the cutting tool rotates in the same direction as the material is fed, can reduce tool wear and improve surface finish. Trochoidal milling, a technique that uses circular tool paths, can also be beneficial for removing material efficiently. By optimizing tool paths, you can reduce machining time, minimize tool wear, and achieve better part quality.
When we receive the inquiry, we will provide the quotation according to the drawings (CAD drawings, 3D data, PDF drawings) within 2 days, including mold charge, unit price, MOQ and lead time, etc. The price depends on the product and the customer’s requirements. Customer quotation confirmation – After a discussion, the customer confirms the price and sends us a mold order. Mold deposit prepayment – Next, according to our quotation and customer payment terms, the customer arranges the mold prepayment, most of which is 30%-50% of the entire mold price. At the same time, our R&D department will conduct detailed technical assessments and manufacturability assessments based on customer drawings. In general, we will give reasonable advice based on the mechanical properties of the customer’s raw materials, product structure and other subsequent treatments (such as electroplating, heat treatment and anodizing) to maximize the stability and sustainability of the production.
It has high wear resistance, good high-temperature oxidation resistance, good rust resistance after quenching and polishing, and small heat treatment deformation. Used to manufacture various cold work molds, cutting tools and measuring tools that require high precision and long life, such as drawing dies, cold extrusion dies, etc. Steel has high toughness and wear resistance, and has a higher resistance to tempering. Often used to manufacture molds with high requirements, such as drawing molds, impact grinding wheel molds, etc.
Optimize Tool Changes: Frequent tool changes can add to machining time and costs. Grouping similar features and designing parts that require fewer tool changes can improve efficiency. This approach reduces downtime and increases the machine’s productive time. Utilize Batch Processing: If you’re producing multiple identical or similar parts, batch processing can be highly efficient. Machining parts in batches allows for streamlined setups and continuous production, reducing the time spent on individual setups for each part. Read extra info on dgmetalstamping.com.
In-mold riveting can be used for multiple sets of molds, reducing costs while ensuring smooth production. Achievable effects:Our in-mold riveting technology is very mature and can be used in automatic riveting equipment. The product riveting speed can reach 100 times/min. The automated sensor control system is used to monitor the quality of the product riveting assembly in real time and reduce the defective product rate. Fortuna has excellent advantages in the design and processing of rolling molds. It has 20 years of experience, especially for the rounding of metal stamping products, the angle and accuracy can be controlled. Products produced through product rolling round mold can achieve a roundness tolerance of 0.03mm, and realize high-tech solutions such as riveting of multiple products in the mold, tapping in the mold, and welding in the mold.
Part Complexity and Geometries – Complex designs can significantly impact CNC machining time and cost. Simplifying part geometries where possible can lead to more efficient machining. However, complex parts are often necessary, especially in high-tech applications. For complex parts, consider using multi-axis CNC machines that can handle intricate shapes and features. Designing with these capabilities in mind can lead to more efficient and cost-effective manufacturing.