Day: February 20, 2024

Categories
Industrial

Top rated cut to length line manufacturer factory

Core cutting line supplier factory today: In terms of productivity, poor PQ can cause unscheduled downtime due to equipment malfunctions or system failures. This unpredictability can significantly disrupt operations, leading to lower productivity levels and potential revenue losses. Moreover, poor PQ can lead to diminished energy efficiency. Transformers operating under poor power quality conditions often require more power to function, leading to increased energy consumption and higher operating costs. The excess power demand could also strain the electrical grid, leading to further inefficiencies and disruptions. Additionally, the costs associated with repairing or replacing damaged equipment due to poor power quality can be substantial. There are also indirect costs to consider, such as those associated with investigation and troubleshooting of power quality issues. See more information at core cutting line.

As one of the best dry type transformer manufacturers & suppliers in China, Canwin specialized in dry type power transformer manufacturing for over 20 years.Our dry transformer is widely used in local lighting, high-rise buildings, airports, terminals CNC mechanical equipment and other places, simply said dry type transformerrefers to the core and winding are not impregnated in the transformer insulation oil.There are two main types of dry type transformers: cast resin dry type transformer (CRT) and vacuum pressure impregnated transformer (VPI).

Box transformer (usually referred to as “box transformer”) is a compact complete set of power distribution equipment composed of high-voltage power equipment, power transformer, low-voltage electrical equipment and auxiliary equipment. Canwin, a professional box transformer manufacturer & supplier, which focuses on the substation type transformer and traditional box type transformer design in the box shell, A box type transformer is an electronic device that transforms power into alternating current for the purpose of transferring power from one point to another.With small volume, light weight, low noise, low loss, high reliability. Transformer box is widely used in residential areas, commercial centers, light stations, airports, factories and mines, enterprises, hospitals, schools and other places.

Rising temperature: The capacity of the transformer will decrease as the temperature rises. Therefore, it is necessary to consider the appropriate heat dissipation method and heat dissipation area when designing the transformer to ensure that the temperature rise of the transformer does not exceed the allowable range. Connection method: Different transformer connection methods, such as star, delta, etc., will also affect the capacity of the transformer. For the star connection, the capacity of the transformer can be increased by about 3 times; for the delta connection, the capacity of the transformer is relatively small. Insulation level: The insulation level of the transformer determines the insulation capability and safety performance of the transformer, and also affects the capacity of the transformer. To sum up, the capacity of the transformer is related to factors such as input voltage and output voltage, load nature, temperature rise, connection method and insulation level. When selecting a transformer, it is necessary to comprehensively consider various factors according to the actual situation to ensure the normal operation and stability of the transformer.

Epoxy resin is non – combustible, flame retardant, self – extinguishing solid insulation material, safe and clean. It is also a solid insulation material with proven insulation and heat dissipation technology for more than 40 years.Epoxy resin products can be used for dry type transformer, for insulation parts, for instrument transformer, for electrical composite parts and for room temperature curing. Epoxy resin dry transformer uses epoxy resin as insulation material. The high and low voltage windings are made of copper tape (foil), industrial epoxy resin is poured in vacuum and cured, forming a high strength FRP body structure. Insulation grade F, H. Epoxy resin dry transformer has the characteristics of good electrical performance, strong resistance to lightning impact, strong resistance to short circuit, small size and light weight. Temperature display controller can be installed to display and control the operating temperature of the transformer winding to ensure the normal service life of the transformer.

Independently developed a series of high -speed cut to length line which up to 128 pcs/mins, which increased the cutting speed 2-3 times Independently developed the bridge automatic cutting and automatic lamination cut to length line, which can realize 20 large transformer core column level for automatic lamination, this project has won the record and nomination of Guangdong major research and development projects; Participated in the application and filing of the major science and technology special project of intelligent robot and equipment manufacturing”in the research and development plan of key fields in Guangdong province in 2018-2019. The company has been constantly extending the innovation chain around the guiding ideology of industrial chain deploy innovation chain.

A China slitting line produces longitudinal cuts in a master coil of steel to predetermined narrower widths. These smaller coils are then sent to downstream operations such as metal stampers, tube producers or roll forming houses that will use the material in their final product. Customized slitting line machine equipment mainly includes the following: Loading trolley, double support uncoiler, feeding device, traction leveling machine, trimming shearing machine, deviation correction feeding device, longitudinal shear line, waste edge winder, feed rack, pre separation device, tensioner, feeding roller, winding shearing machine, steering drum, rear axle, discharge trolley, winding auxiliary support, hydraulic system and electrical system, etc.

The transformer core provides a magnetic path to channel flux. The use of highly permeable material (which describes the material’s ability to carry flux), as well as better core construction techniques, helps provide a desirable, low reluctance flux path and confine lines of flux to the core. An electrical distribution cabinet is a part of an electrical system whose task is to distribute electrical energy. It includes distribution, protection, measurement, control and signaling instruments. The electrical distribution box also contains wires, various types of insulation, and support components. Read additional information at https://www.canwindg.com/

Digital measurement – Digital measurement of transformers or other components can be conducted, and the measurement results can be called and collected from the process layer and station control layer through digital networks, thus monitoring transformers and other equipment.Status visualization – The operation status of transformers can be visualized and observed in the power grid.Smart grid or other related systems can express the status information of transformer self-detection or information interaction.

Connection group label: According to the phase relationship between the primary and secondary windings of the transformer, the transformer windings are connected into various combinations, which are called the connection group of the windings. In order to distinguish different connection groups, the clock notation is often used, that is, the phasor of the line voltage on the high-voltage side is used as the long hand of the clock, fixed at 12, and the phasor of the line voltage on the low-voltage side is used as the short hand of the clock. The number of the short hand indicates the connection group label. For example, Dyn11 indicates that the primary winding is (triangle) connected, and the secondary winding is (star) connected with a center point, and the group number is (11) points.

What is the protection scope of gas protection? In oil-immersed transformers, the scope of gas protection inside the transformer mainly includes the gas content in the transformer oil. Normally, the oil in an oil-immersed transformer is used for insulation and cooling, but when the transformer fails or ages inside, gases such as gas and hydrogen will be generated, which will lead to an increase in the gas content in the oil. If the gas content in the oil is too high, it will cause the insulation performance of the oil to decrease, which will cause the transformer to malfunction or even explode. Therefore, in order to protect the safe operation of the transformer, it is necessary to monitor and control the gas content in the transformer oil. Generally speaking, the gas relay is a commonly used gas monitoring device in oil. The gas relay can monitor the change of the gas content in the oil, and send out an alarm signal when the gas concentration exceeds a certain threshold, so as to carry out repair and maintenance in time. In short, the gas protection range inside the transformer mainly refers to the gas content in the transformer oil, which needs to be monitored and controlled by devices such as gas relays to protect the safe operation of the transformer.

Categories
Manufacturing

Needle bearing producer with HangZhou Jnsn Bearing

Best rated cylindrical roller provider manufacturer: The company adheres to the concept of “customer-oriented, standard-oriented, and profit-assisted”, and has established a good reputation in the bearing industry. Its products are sold to more than ten countries such as the United States, the United Kingdom, Sweden, and Germany. With excellent and stable quality instead of imports, it has won unanimous praise from customers at home and abroad. Company profile – HangZhou Jnsn Bearing Imp& Exp Co., Ltd is a company specializing in designing, manufacturing, trading of a wide range of bearings. Core technical members is active in developing popular bearing product and try fast development of new products, we always aim at quality first. OEM service is also available, we accept to customize based on the drawing or original sample. Discover additional info at cylindrical roller bearing supplier.

NNU Series – Are double row cylindrical roller bearing manufacturers and have three fixed ribs on the outer ring and one smooth inner ring. This design allows an axial displacement in certain limits, of the shaft in relation to the housing. Therefore, NU Series rolling bearings are used in non-locating bearing units. Also, the NNU Series bearings have no virtually thrust capacity. There are numerous types available, and many have no inner rings. The drawn-cup type has a pressed steel outer ring and the precision (solid) type has a machined outer ring. There are also cage-and-roller assemblies without rings. Most bearings have pressed steel cages, but some are without cages. Except the following types are available, the HF and CF series are also obtainable in JnSn (Just ask!). SCE and SCE-PP Series – Drawn cup needle roller bearing, Open ends for through shafts, cage guided, with/without seals, Inch dimensional.

NJ type cylindrical roller bearings have ribs on both sides of the outer ring, and the inner ring has ribs on one side. Can withstand a certain amount of one-way axial load. The outer ring of the cylindrical roller bearing NJ type has a rib on one side and a rib on both sides of the inner ring. It can also withstand a certain amount of one-way axial load. Therefore, this type of structure is suitable for use as a unidirectional axially oriented bearing. The cylindrical roller bearings are widely used in large and medium motor, locomotive vehicle, machine tool spindle, internal combustion engine, generator, gas turbine, gearbox, rolling mill, vibrating screen and so on.

Drawn cup roller clutches can be used in various applications such as indexing clutches, back-stopping clutches and overrunning clutches. The standard F series drawn cup needle roller bearing is open- end drawn cup needle roller bearing with full of needles, which consists of an outer ring made of carefully selected alloy steel that is surface hardened after precision pressing, rollers made of vacuum degassed bearing steel that is through-hardened and given a grinding finish, and a cage that accurately guides the rollers on the pitch diameter. Moreover, the surface coatings available include nickel plating and black oxide coating.

Easy Interchange – Designed as metric bearings, our deep groove ball bearings follow ISO standards and are dimensionally interchangeable with competitor metric products. Premium Lubricants – For reduced torque and a quieter operation, premium lubricant comes standard on all sealed and shielded deep groove ball bearings. This grease has a temperature range from -29℃ to 177℃. Brass Cage Availability – Deep groove ball bearings with brass cages (available in select sizes) can deliver extra strength and durability in the most unrelenting conditions: extreme shock loads, high vibrations and high forces due to acceleration. Quiet Running for Electric Motor Quality – Deep groove ball bearings are frequently used in electric motor applications to minimize vibration and noise.

The deep groove ball bearings 6000NR series are equipped with groove and circlip in outer ring. The snap ring is made from a spring steel material and fits into an annular groove around the outside of the bearing which is offset to one side. And the snap ring groove can simplify arrangement design as the bearings can be axially located in the housing by a snap (or retaining) ring, saving space. These deep groove ball bearing types are available in open, shields or sealed option. The bearings are with metal shields or contact seals offering some protection against mechanical damage and serving to retain the lubricant in the sealed for life bearing. The deep groove ball bearings 6000NR series have low friction and are optimized for low noise and low vibration which enables high rotational speeds. They accommodate radial and axial loads in both directions, are easy to mount, and require less maintenance than other bearing types.

Bearings can be seen everywhere in our lives and work, such as household appliances, garden tools and transportation. For different application scenarios, different bearings assume different roles. The bearings commonly used in vehicles represented by motorcycles and automobiles are starter motor bearings, crankshaft bearings, gearbox bearings and wheel hub bearings. According to the operating conditions of the starter motor, specific requirements are put forward for the bearing’s ability to withstand intermittent impact loads, and at the same time, it must have good dust-proof performance and select a reasonable internal bearing clearance. Discover additional details on https://www.jnsnbearing.com/.

Deep groove ball bearings can be used in skateboard, gearboxes, motors, household appliances, internal combustion engines, transportation vehicles, agricultural machinery, construction machinery, construction machinery, roller shoes, yo-yo, etc. The deep groove ball bearing 6300NR series consists of an inner and an outer ring, a set of balls with cage and usually a layer of load-bearing lubricant, also it’s optional for open, covers or seals. The 6300NR series deep groove ball bearing has a single-row deep-groove geometry for high speeds and supporting both radial and axial loads. Balls separated by steel cages permit high-speed operation. Bearings with a locating snap ring can be fit into the housing easily, as the locating snap ring facilitates axial positioning and holds the bearing in place. This type of bearing is mainly used for pure radial loads, but also can stand radial load while small axial load. Deep groove ball bearing friction coefficient is small, but limiting speed is high.

Categories
Cleaning

Bathroom cleaning services Pune, India 2024

Home cleaning services in Pune 2024: In addition to improving your efficiency and well-being, a well-organised work space is bound to generate a more professional image. It is true because when you work in an office or a space that has clients visiting frequently, a clean and organised space is necessary as it can show that your business is good. It can additionally make you feel good about yourself, helping to improve your communication and interaction with others. Thus, what constitutes a neat workspace and how does one achieve and maintain it? Find even more details at Bathroom cleaning services in Pune.

Marvel Maids also points out the importance of cleaning these areas and says using an old toothbrush with some warm water is the best way to get those nooks and crannies clean, including around your faucet. People spend a ton of time relaxing in the living room, so you’ll want to keep it comfortable, clean and dust-free. Stay on top of dust by focusing on hidden areas in your living room: The living room is the place where you, your family and any guests will spend most of your time, so you really want to do a thorough job in there. Marvel Maids says the best way to ensure you’re hitting every spot is to move your furniture as you go. Shift everything around, so you’re vacuuming and dusting the floor underneath where the furniture sits before moving it back. To stay ahead of the curve in your living room, you’ll want to vacuum under furniture and between cushions at least once a month. If you or a family member have allergies, do those tasks every other week.

To eliminate the odour from your couch, you can make use of dryer sheets that absorb scents. If you use dryer sheets, you place a few of them on the couch and let them sit for at least a couple of hours or overnight. Finally, pick up the dryer sheets with your vacuum. Charcoal briquettes may be used to clean up odours from your couch by soaking them up. If you want to use charcoal briquettes, place a few on your couch and leave them until they have covered the surface with dust. Charcoal briquettes will suck any odours that may be trapped inside the fabric of your couch. Carpet freshener can help to remove odours from your couch by absorbing them. Make your couch smell better by sprinkling the carpet freshener generously on the affected areas of your couch and leaving it to soak in for a few hours or overnight. Finally, vacuum the carpet freshener. Discover additional info at https://www.dirtblastercleaningservices.com/.

It can feel like you’re constantly buying new packs of kitchen and bathroom cleaning sponges, and not only do the costs add up, but it’s not great for the environment to keep throwing dirty ones away. Get more use from your cleaning sponges by giving them a quick one or two-minute blast in the microwave on a high setting. This will kill off bacteria. Make a quick natural cleaning product for your whole home: Feel like a money-saving magician with this easy-peasy recipe. Just mix four tablespoons of baking soda and a litre of warm water to make a cheap and natural all-purpose cleaner. Use liberally on your surfaces, floors and anywhere else that’s in need of a scrub. Great money-saving tip: clean lime scale from your shower head using vinegar: We love it when we can make kitchen cupboard ingredients into a germ-busting cleaning product. If you’re looking for a more natural (not to mention thrifty) way to clean your home from top to bottom, Vinegar is your new best friend. Soak your shower head in a mixture of boiling water and vinegar to unclog any lime scale easily.

We have an awesome recommendation for you! And also several cleaning advices … Cleaning the carpet is essential to keeping it looking fresh and new. Steam cleaning involves using a cleaning solution under pressure injected deep into the carpet via water-jet nozzles. Then the machine extracts the solution along with the dirt and debris in the carpet. “The water will penetrate the fiber all the way down to the backing and loosen any embedded soil, remove oil and grease deposits, and get your carpet cleaner than it has ever been,” Tarbox says. He recommends deep cleaning every six months for a family of four.

Anti-microbial treatment: The cleaning itself will kill most mold, mildew, yeast and other microbes, but it is practically impossible to kill all of them. The anti-microbial treatment creates a hostile environment for these microbes to reproduce and spread and will help control odor problems, extend the carpet’s useful life, and provide considerable relief to allergy sufferers. Anti-static treatment: Static electricity often becomes annoying in the winter, when heating systems dry out the air in our homes. Carpet manufacturers have responded by developing new finishes, fibers, and backings that prevent the build-up of static electricity. If you are having a problem with your carpet, the easiest, best, and healthiest remedy is to increase humidity with a humidifier.

Categories
Technology

Top rated Welding masks provider in the United Kingdom today by weldingsuppliesdirect.co.uk

Best Plasma cutters online store in the United Kingdom today from WeldingSuppliesDirect: Welding is a manufacturing process that joins materials, usually metals or thermoplastics, by using high heat to melt parts and allow them to cool, causing fusion. Welding differs from low-temperature methods such as brazing and soldering, which do not melt the base metal. Filler metal is typically added to the joint to form a pool of molten metal that cools to create a joint, which, depending on the weld configuration, may be stronger than the base metal. Many sources can be used for welding, including a gas flame, an electric arc, a laser, an electron beam, friction, and ultrasound. To perform welding, a number of welding tools are required such as pliers, hammers, tongs, electrodes, welding goggles, and welding machines. In the welding industry, several types of welding machines are used depending on the type of welding process.

Jancy Engineering slugger JHM series magnetic drill press is one of the best mag drill press for its versatile usages and compactness. This drill press power to weight ratio ideal for tight or high spaces. It has a no-load speed of 680 rpm, which is fast enough. It is also provided with a well-built stable platform and magnet circuity. This remains stable and supportive during job work. Jancy slugger JHM series magnetic drill press also includes case, coolant tank, safety strap, chip hook, centering pins, 5-millimeters hexagon wrench, safety guard. Find even more details on induction heaters online shop.

A few advices on welding equipment, MIG and TIG welders, plasma cutters. TIG Welding / Gas Tungsten Arc Welding (GTAW) — TIG welding is an arc welding process that uses a non-consumable tungsten electrode to produce the weld. The weld area is protected from atmospheric contamination by a shielding gas (usually argon) and a filler metal, though some welds, known as autogenous welds, do not require it. A constant-current welding power supply produces energy that is conducted across the arc through a column of highly ionized gas and metal vapors known as plasma. TIG welding is most commonly used to weld thin sections of alloy steel, stainless steel and nonferrous metals such as aluminum, magnesium and copper alloys. The process grants the operator greater control over the weld than other welding processes, allowing for strong, high-quality welds. TIG welding is comparatively more complex and difficult to master than other processes and is significantly slower.

Talking about the importance of soldering and welding is pointless if you already know about them. But, both of them have the drawback of emitting hazardous gases. Welding fumes contain considerable amounts of hydrogen fluoride gas, carbon monoxide, argon, and carbon dioxide. Also, the gases are known to contain manganese, beryllium, lead, aluminum, and arsenic. All of these can cause severe illnesses like cancer, kidney failure, and lead poisoning. So, is it wise to breathe in those poisonous fumes?

The story of ESAB is the story of welding. When our founder Oscar Kjellberg developed the world’s first coated welding electrode in 1904, he launched a company whose innovation and uncompromising standards have helped create the history of welding itself. For more than 100 years, ESAB has been powered by the will to continuously seek new and improved ways of serving our customers. This has made ESAB a world leader in welding products and advanced cutting systems. In 2012, ESAB was acquired by Colfax Corporation, one of the world’s leading diversified industrial manufacturing companies. Colfax, like ESAB, is a solidly customer-focused company that places strong emphasis on constant innovation and improvement. From the firsts by our founder to our global growth, we take pride in what we’ve accomplished in more than a century. But we do so with a keen eye on the future. What can we do better? It’s only when we seek to build upon all we’ve learned, to perfect the innovations our customers count on to work confidently, and push ourselves and our company further that we can boldly face the future. This is how we continue to write the history of welding and cutting. At the end of the day, it’s not where you’ve been that matters most – it’s where you’re going. And for us, that’s forward.

These welding tables are manufactured to the highest standards in Poland, Europe by GPPH. GPPH’s range of welding benches and tables are laser cut for precision and are used in every branch of industry. These welding tables offer perfect flatness (+/- 0.5MM) & are made from 15MM thick S355J2+N grade steel. The hole system that these welding benches offer make precise construction a much quicker process when used in conjunction with the optional tool sets. Batch work processing times can be cut in half when you eliminate the measure and exact angle arrangement of individual parts – this makes producing the same item simple and fast.

United Kingdom market pick: The Ironman is a high-powered welder that is very different from the other welders on this list! Boasting more power, the best duty cycle, and a weight that dwarfs the others, the Ironman is nearly without compare. Obviously, this is not the machine that a budding welder should vie for. It’s super heavy duty and will set the consumer back $2000. It welds from 24 gauge to an amazing ½ inch thickness for steel. The Ironman can handle steel, stainless steel, and aluminum. It is capable of Flux core. The “fan-on-demand” cooling system works as needed, offering up a reduced use of power. There are twelve voltage power settings. The Ironman has infinite adjustment for wire speed.

The Hobart Handler 210 has the typical great quality Hobart build with durable parts that stand the test of time. The 210 is more suited to autobody repair and construction than the 190 and 140 and it welds up to 3/8 inch. It’s also a flexible unit with the capacity to weld off 115V and 230V. At under $1000 it’s lot cheaper than the Ironman 230 and is a wise choice if you’re looking for a welder that packs real power but isn’t the price of the heavy industrial welders. It you’re looking for the all round MIG package for power, versatility, quality and value for money, the Hobart 210 is our top pick. See our full review of the Hobart Handler 210 here.

For some people, the best MIG welder is one that they can take with them wherever their jobs might take them. Welding is one of the most in-demand talents in the UK at the moment, with plenty of manufacturers and mechanics on the hunt for flexible experts who can deliver state-of-the-art welds in a hurry. This MIG Welder portable inverter system comes with everything you need to take your talent with you on-the-go. The system is neatly contained within a compact and light-weight blue package, where you’ll find everything you need for a car welder or home welder, including an optional spool gun for aluminium welding, a 3M MIG torch, earth clamp and lead, and gas hose & regulator. There’s also an easy-to-follow manual included, and a 3-year warranty if you’re concerned about getting the most out of your investment. Overall, this welding machine, created by R-Tech is perfect for people who want to get the most out of a smooth and efficient MIG welding experience. It offers an all-in-one kit for professionals and beginners alike, although it seems to be designed more for the everyday welder than the hobbyist. Read additional info on https://www.weldingsuppliesdirect.co.uk/.

Gasless welding, which is also called “Gasless” or “No-Gas” welding, is the main convenience of contemporary MIG welders. That means they can make welds either with or without gas. It is possible thanks to the use of a special tubular wire filled with a flux and metal powder called a flux-cored wire. In a nutshell, when a flux-cored wire is used, its components generate a shielding gas under a high temperature that is essential for a high-quality joint. The thermal overload protection is also a useful feature that will switch the unit off automatically if the temperature reaches a certain level. Surely, a MIG welder is not something you will carry every minute. Yet, if a machine is lightweight and fitted with wheels, using it will be much more pleasurable. Finally, pay attention to the kit each tool comes with. Some models include a welding shield, coil, attachment for flux-cored welding, hammer, or brush. So, take these features into account when buying a welder.

Use the Personal Protective Equipment (PPE): It is mandatory to use various appropriate PPE while handling an industrial gas cylinder. For instance, wear safety glasses, safety shoes, gas masks, and safety glasses, while working with cylinders filled with compressed gases. Similarly, it is important to use flame arrestors when using acetylene cylinders in compressed air. Use Regulators Properly While Handling Cylinders: Regulators are devices, which are designed to lower the working pressure of the gas. These devices differ according to gases. Many times, the regulators aren’t handled and stored properly. This improper usage may lead to problems in the long run. Hence, it is important to take several precautions while using regulators.

If you’re looking for a wheel that can quickly and easily cut through metal, the Cut Off Wheel Metal is the ideal option. This pack contains 25 of Benchmark’s 6? Aluminium Oxide Quality Thin Cut Off Wheels for metal and inox steel work. They are designed for use with an angle grinder or any other cutting device that accepts 7/8 inch arbor attachments. Benchmark offers a quality abrasive wheel with a thin 0.045-inch design, which is for fast and burr-free cutting. A proprietary aluminum oxide grain combination of the wheel provides an aggressive cutting action and the double fiberglass mesh only serves to reinforce its safety and durability. This product is made of the best strength, high cut-rate, bonded abrasive discs used for cutting metal including steel, cast iron, and stainless steel. You should use all necessary protective gear when you are using these discs. Additionally, the Benchmark Abrasives 6 inch Cut Off Wheels Metal For Angle Grinder can achieve speeds up to 11,000 RPM, which allows it to cut through materials quickly and easily. The cut-off wheel has a diameter of 6 inches and is compatible with all angle grinders that have a 7/8-inch shank.

Metal Inert Gas (MIG) and flux core wire-feed welders have completely revolutionized small-scale welding over the last couple of decades. Whether it’s hobbyists needing welders for DIY projects or professionals that deal with sheet metal on a daily basis, the modern MIG delivers an amazing impact on productivity. With the huge influx of Chinese and other foreign-built products on the market, prices are hovering at all-time lows. The biggest problem might actually be narrowing the huge selection down to the right machine at the right price. A professional welder needs quality and reliability above all else, while a DIY guy at home might be most concerned over the actual price of putting a MIG in the garage. We’ve put together a list of what we think are some of the best MIG welders available today along with reviews to help you choose.

Delivery of parts to the welding station in an organized and logical fashion is also a way to reduce welding costs. For example, one company was manufacturing concrete mixing drums. In the fabrication process, the company produced 10 parts for one section, then went on to make 10 parts of another drum section, etc. As pieces came off the line, they were put onto the floor of the shop. When it was time to weld, the operator had to hunt for the pieces needed and sort through them. When the outside welding expert pointed out the amount of time being wasted in this process, the company started to batch each one on a cart. In this way, the pieces needed to weld one drum were stored together and could easily be moved to the welding area. This type of scenario is also true for companies that may outsource parts to a vendor. Though it may cost more to have parts delivered in batches, it may save more in time than having to organize and search through parts to be able to get to the welding stage. How many times each piece is handled in the shop may be an eye-opener to reducing wasted time. To measure such an intangible as this, operators are asked to put a soapstone mark on the piece each time it is touched – some companies are surprised to find out how many times a part is picked up, transported and laid down in the manufacturing process. In the case of one company, moving the welding shop closer to the heat treatment station eliminated four extra times that the part was handled. Basically, handling a part as few times as possible and creating a more efficient production line or work cell will reduce overall costs.

How to pick a welder tips: Fan on demand: Lowers running costs and reduces contamination to internal components. The fan kicks in when it’s needed, rather than running all day. Printed Circuit board protection: If the machine’s PCB’s are protected from dust & kept away from the fan, reliability will increase. Some manufacturers’ have the parts that need cooling in a duct type housing & the PCB isolated separately. Step voltage settings: If you’re looking at step voltage conventional MIG with multiple power settings – “the more the better!”

Angle grinders are formidable tools and need plenty of power to spin cutting or grinding discs at high velocity. Look for corded angle grinders that spin between 11,000-12,000 rpm or cordless angle grinders that spin between 7,500-9,000 rpm. The best angle grinder should be powered by a 700W motor at minimum if corded or, if cordless, an 18V battery that has a capacity of at least 4Ah. The grinding wheel diameter on most angle grinders is usually 115-125 mm, although heavy-duty angle grinders can accommodate grinding tools over twice that size. Noise and vibration levels are important aspects to consider with this type of power tool. Often the best angle grinders are the least noisy with lower vibration levels. This is especially so with cordless versions with brushless motors but they are more expensive, particularly if you include the cost of a battery and charger.